304 Stainless Steel Pleated Split Filter Element
The 304 Stainless Steel Pleated Split Filter Element is an advanced filtration solution designed for demanding industrial applications. Constructed from premium 304 stainless steel, it provides excellent corrosion resistance, mechanical strength, and long-lasting durability. Its pleated split design maximizes filtration surface area, ensuring efficient removal of fine particles from liquids or gases.
Ideal for chemical processing, water treatment, food and beverage production, HVAC systems, and other industrial applications, this filter element combines precision engineering with practical maintenance features. Its reusable design makes it a cost-effective solution for protecting sensitive equipment and maintaining clean processes.
The 304 Stainless Steel Pleated Split Filter Element offers a blend of high efficiency, durability, and adaptability:
Premium Material: Made from 304 stainless steel, offering strong corrosion and chemical resistance.
Pleated Split Design: Increases filtration area, improves flow, and enhances particle capture.
Durable Construction: Robust end caps and support cores maintain structural integrity under pressure.
Versatile Applications: Suitable for Liquid and Gas Filtration in various industrial sectors.
Reusable and Cleanable: Easy maintenance reduces operational costs and environmental impact.
The filter element is composed of multiple components to ensure optimal performance:
| Component | Description |
|---|---|
| Filter Media | High-precision 304 stainless steel pleated sheets forming the main filtration layer |
| Split Design | Divides the element for easier installation and maintenance in compact housings |
| End Caps | Stainless steel caps prevent bypass and protect the filter media |
| Support Core | Reinforced inner core provides mechanical stability and maintains pleat structure |
| Outer Cage/Frame | Protects the media from mechanical damage and ensures proper flow |
| Gaskets (Optional) | Ensures a tight seal within the filter housing for leak-free operation |
Accessories such as brackets, clamps, and protective covers can be provided upon request to facilitate installation and enhance operational reliability.
| Parameter | Specification Options |
|---|---|
| Material | 304 Stainless Steel |
| Filtration Type | Pleated Split Design |
| Micron Rating | 1 – 100 μm (customizable) |
| Outer Diameter | 50 – 300 mm (customizable) |
| Length | 100 – 1000 mm (customizable) |
| Operating Temperature | -20°C to 250°C |
| Maximum Pressure | 10 – 30 bar |
| Flow Capacity | 50 – 5000 L/min |
| Applications | Chemical, pharmaceutical, water treatment, food & beverage, HVAC |
Custom sizes and micron ratings are available to meet specific industrial needs.
To maintain peak performance and extend service life, several upgrade solutions are recommended:
High-Capacity Pleats: Increase the number of pleats to enhance filtration surface area and flow rate.
Reinforced End Caps: Upgrade to heavy-duty stainless steel caps to withstand higher pressure and reduce risk of deformation.
Enhanced Support Core: Use thicker, perforated cores for applications with high turbulence or pressure.
Multi-Layer Filtration: Combine fine and coarse mesh layers for improved particle retention and efficiency.
Protective Coatings: Apply anti-corrosion or hydrophobic coatings to increase chemical resistance and lifespan.
These upgrades allow the filter element to meet more demanding industrial requirements while maintaining efficiency and durability.
Every 304 Stainless Steel Pleated Split Filter Element undergoes rigorous testing to ensure reliability:
| Test Type | Purpose |
|---|---|
| Filtration Efficiency Test | Measures particle retention at specified micron ratings |
| Pressure Drop Test | Evaluates impact on system flow and pressure |
| Corrosion Resistance Test | Ensures performance under chemical exposure and humidity |
| Structural Integrity Test | Verifies strength under high pressure, vibration, and temperature changes |
| Temperature Endurance Test | Confirms performance across the full operating temperature range |
Compliance with international filtration standards guarantees consistent performance in critical industrial applications.
Proper installation is essential for optimal filter performance:
Check Housing Compatibility: Ensure the filter element fits correctly in the housing.
Inspect Gaskets and Seals: Verify that gaskets are in good condition to prevent leaks.
Position the Filter Correctly: Align the split pleats and secure end caps to prevent bypass.
Avoid Over-Tightening: Excessive force may damage the pleats or support core.
Monitor Flow Rates: Adjust system flow to recommended levels to maintain efficiency and prevent damage.
Routine maintenance ensures long-term performance:
Cleaning Frequency: Clean filter elements based on pressure drop or operational hours.
Cleaning Methods: Use ultrasonic cleaning, backflushing, or approved chemical solutions safe for stainless steel.
Inspection: Check for pleat damage, corrosion, or clogging during each maintenance cycle.
Replacement Guidelines: Replace the element if damage or performance degradation is observed.
Handling Precautions: Avoid bending or compressing pleats during cleaning or installation.
| Issue | Possible Cause | Solution |
|---|---|---|
| High Pressure Drop | Clogged media | Clean or replace filter element |
| Reduced Filtration Efficiency | Damaged pleats or improper installation | Inspect and reinstall properly |
| Leakage Around End Caps | Worn gaskets or misalignment | Replace gaskets and reseal |
| Structural Deformation | Excessive pressure or mishandling | Verify system pressure and handle carefully |
| Flow Reduction | Accumulated debris | Clean or replace element |
The 304 Stainless Steel Pleated Split Filter Element is widely used across various industries:
Chemical Processing: Prevents contamination in pipelines and protects sensitive equipment.
Water Treatment: Removes suspended solids and improves water quality.
Pharmaceutical Industry: Maintains hygiene and prevents particulate contamination.
Food and Beverage Production: Ensures purity and compliance with safety standards.
HVAC Systems: Provides industrial air filtration and protects system components.
Custom solutions can be developed for extreme pressures, high-flow systems, or specialized chemical environments.
Durable Construction: Resists corrosion, mechanical stress, and high-temperature environments.
High Filtration Efficiency: Pleated design maximizes surface area and particle capture.
Wide Applicability: Suitable for liquid and gas filtration across multiple industries.
Reusable Design: Reduces operational costs and environmental impact.
Customizable: Available in various sizes, micron ratings, and designs.
Reliable Performance: Consistent flow rates and filtration efficiency even under harsh conditions.
Individual Wrapping: Protects elements from dust and scratches.
Box Packaging: Multiple units are secured in sturdy boxes for safe shipment.
Palletized Orders: Large shipments are palletized and shrink-wrapped for transport.
Storage Conditions: Keep in a dry, clean, and temperature-controlled environment.
Handling Tips: Avoid dropping or compressing elements during handling.
The 304 Stainless Steel Pleated Split Filter Element is a high-performance, durable, and efficient solution for industrial filtration needs. With precision engineering, customizable options, and rigorous testing standards, it ensures reliable operation in demanding environments. Proper installation, routine maintenance, and adherence to storage guidelines maximize the filter’s service life and maintain consistent performance.
By choosing this filter element, industries can enhance system reliability, protect sensitive equipment, and maintain high standards of cleanliness and efficiency.
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