304 Stainless Steel High Efficiency Split Filter Element
The 304 Stainless Steel High Efficiency Split Filter Element is a premium industrial filtration solution designed for precision, durability, and reliability. Crafted from high-quality 304 stainless steel, this filter element provides excellent corrosion resistance, mechanical strength, and chemical stability, ensuring superior performance in harsh industrial environments.
Its split design allows for easy handling, installation, and maintenance, while the high-efficiency pleated construction maximizes the filtration surface area, effectively capturing fine particles. Widely used in water treatment, chemical processing, food and beverage production, and HVAC systems, this filter element guarantees clean operations, equipment protection, and long-term operational efficiency.
The 304 Stainless Steel High Efficiency Split Filter Element offers several performance advantages:
High Efficiency Filtration: Pleated design increases surface area, ensuring excellent particle retention.
Corrosion Resistance: Premium 304 stainless steel resists chemical exposure, high humidity, and extreme temperatures.
Split Design: Simplifies installation and removal, even in compact or difficult-to-access filter housings.
Durable Construction: Reinforced end caps and support core maintain structural integrity under high pressure.
Reusable and Cleanable: Designed for multiple uses with standard cleaning procedures, reducing maintenance costs.
Versatile Applications: Suitable for liquids and gases across various industrial sectors.
| Parameter | Specification Options |
|---|---|
| Material | 304 Stainless Steel |
| Filtration Type | High Efficiency Pleated Split Design |
| Micron Rating | 1 – 100 μm (customizable) |
| Outer Diameter | 50 – 300 mm (customizable) |
| Length | 100 – 1000 mm (customizable) |
| Operating Temperature | -20°C to 250°C |
| Maximum Pressure | 10 – 30 bar |
| Flow Capacity | 50 – 5000 L/min |
| Applications | Water treatment, chemical, food & beverage, HVAC |
Custom sizes, micron ratings, and flow capacities are available to suit specific industrial requirements.
The high-efficiency split filter element is composed of several key components:
| Component | Description |
|---|---|
| Filter Media | Pleated 304 stainless steel sheets for optimal particle capture |
| Split Sections | Allows separation for easier handling and installation |
| End Caps | Stainless steel end caps protect media and prevent bypass |
| Support Core | Reinforced inner core provides structural stability |
| Outer Cage/Frame | Protects the pleated media from mechanical damage |
| Optional Gaskets | Ensures tight sealing within filter housings |
Optional accessories such as clamps, brackets, or protective covers enhance convenience and reliability.
Correct installation is essential for optimal performance. Follow these steps:
Inspect the Filter Housing: Ensure compatibility with the split filter element.
Check Seals and Gaskets: Verify gaskets are intact and properly positioned.
Assemble Split Sections: Align the split sections carefully within the housing.
Secure Properly: Avoid over-tightening to prevent damage to pleats or support core.
Verify Flow Direction: Install the element according to the system’s flow requirements.
Test System: Conduct a short run to check for leaks or abnormal pressure drops.
| Step | Action |
|---|---|
| 1 | Remove the existing filter element or prepare the new housing. |
| 2 | Clean housing interior and inspect for damage. |
| 3 | Check gaskets and seals for integrity. |
| 4 | Separate the split sections carefully. |
| 5 | Insert each section into the housing, ensuring proper alignment. |
| 6 | Secure end caps or brackets without over-tightening. |
| 7 | Recheck flow direction and reassemble any housing covers. |
| 8 | Run system at low pressure to confirm proper installation. |
Avoid Damaging Pleats: Handle pleated sections carefully to prevent bending or tearing.
Use Compatible Cleaning Agents: Do not use chemicals that can corrode stainless steel.
Monitor Pressure Drops: Regularly check system pressure to detect clogging early.
Do Not Exceed Maximum Pressure: Operating above the recommended limit can deform the element.
Ensure Proper Sealing: Incorrect sealing may result in bypass and reduced filtration efficiency.
Regular maintenance ensures consistent performance and extends service life:
Cleaning: Use ultrasonic cleaning, backflushing, or approved chemical solutions suitable for stainless steel.
Inspection: Check pleats and support structure for damage or corrosion.
Replacement: Replace the element if damage or severe clogging is detected.
Handling: Avoid dropping or compressing the filter element during cleaning or installation.
Documentation: Maintain a maintenance log to track cleaning and replacement schedules.
Proper storage preserves filter integrity before installation:
Clean Environment: Store in a dust-free area to prevent contamination.
Dry Conditions: Avoid humidity to reduce corrosion risk.
Temperature Control: Maintain moderate temperature, avoiding extreme heat or cold.
Protective Packaging: Keep elements in original packaging or wrap to prevent mechanical damage.
Avoid Heavy Loads: Do not stack elements under heavy weight to prevent deformation.
| Issue | Possible Cause | Solution |
|---|---|---|
| High Pressure Drop | Clogged pleats | Clean or replace filter element |
| Reduced Filtration Efficiency | Damaged or misaligned pleats | Inspect and reinstall properly |
| Leakage Around End Caps | Worn gaskets or poor sealing | Replace gaskets and reseal |
| Structural Deformation | Excessive pressure or mishandling | Verify system pressure and handle carefully |
| Flow Reduction | Accumulated debris | Clean or replace element |
The 304 Stainless Steel High Efficiency Split Filter Element is suitable for multiple industries:
Chemical Industry: Protects pipelines and equipment from particulate contamination.
Water Treatment: Removes suspended solids, ensuring clean water output.
Food & Beverage: Maintains hygiene standards and prevents contamination.
HVAC Systems: Filters air efficiently and protects sensitive components.
Pharmaceuticals: Ensures high-purity processes and compliance with industry standards.
Custom solutions are available for high-flow systems, high-pressure environments, or chemically aggressive applications.
The 304 Stainless Steel High Efficiency Split Filter Element combines precision engineering, corrosion resistance, and robust construction to provide reliable filtration in demanding industrial applications. Its pleated split design ensures high filtration efficiency, easy installation, and maintenance convenience.
By following proper installation procedures, routine maintenance, and storage practices, industries can enjoy long-lasting filter performance, reduced operational costs, and protection for critical equipment. Its versatility, durability, and cost-effectiveness make it a reliable solution for water, chemical, food, HVAC, and pharmaceutical systems.
RELATED
This website uses cookies to ensure you get the best experience on our website.
Phone