304 stainless steel pleated welded filter element
The 304 Stainless Steel Pleated Welded Filter Element is a high-performance filtration component designed for demanding industrial and commercial applications. Manufactured using premium 304 stainless steel, this filter element combines corrosion resistance, mechanical strength, and precision pleated design to provide superior filtration efficiency.
Its welded construction ensures durability and prevents leakage, making it suitable for chemical processing, petrochemical industries, food and beverage production, water treatment, HVAC systems, and other critical applications. With easy maintenance, long service life, and robust performance, this filter element is an ideal choice for systems requiring reliable filtration under harsh conditions.
The 304 Stainless Steel Pleated Welded Filter Element is engineered to deliver high efficiency, durability, and adaptability. Its design features include:
Pleated Media: Maximizes surface area for superior particle capture while maintaining optimal flow rates.
Welded Construction: Seamless welding prevents bypass and ensures structural integrity even under high pressure.
Corrosion Resistance: Made from 304 stainless steel, suitable for corrosive and high-temperature environments.
Support Structure: Reinforced inner and outer cores provide stability and prevent deformation during operation.
Customizable Dimensions: Available in various diameters, lengths, and micron ratings to meet specific filtration needs.
The 304 Stainless Steel Pleated Welded Filter Element consists of the following components:
Pleated Stainless Steel Media: Provides the primary filtration surface.
Inner Core: Reinforced stainless steel support to maintain shape under pressure.
Outer Shell: Stainless steel casing to protect the pleated media and prevent bypass.
End Caps: Welded stainless steel caps ensure a tight seal and leak-free operation.
Gaskets (if applicable): Provide secure fit within the housing and prevent air or liquid bypass.
| Parameter | Specification Options |
|---|---|
| Material | 304 Stainless Steel |
| Filtration Type | Pleated, welded |
| Micron Rating | 1 – 100 μm (customizable) |
| Outer Diameter | 50 – 300 mm (customizable) |
| Length | 100 – 1000 mm (customizable) |
| Operating Temperature | -20°C to 250°C |
| Maximum Pressure | 10 – 30 bar (depending on design) |
| Flow Capacity | 50 – 5000 L/min |
| Applications | Chemical, petrochemical, food & beverage, water treatment, HVAC |
Proper installation ensures optimal performance and service life of the filter element:
Housing Preparation: Ensure the filter housing is clean and free from debris.
Compatibility Check: Verify the filter element matches the housing dimensions and flow direction.
Sealing Inspection: Check gaskets and end caps for damage to ensure leak-free installation.
Positioning: Insert the filter element carefully, ensuring the pleated media does not deform.
System Start-Up: Gradually pressurize the system and check for leaks or abnormal pressure drop.
Environmental Conditions: Operate within recommended temperature and pressure ranges to avoid damage.
To maintain high efficiency and ensure long-term reliability:
Regular Monitoring: Check differential pressure or flow readings to determine filter performance.
Cleaning: For reusable designs, clean the stainless steel pleats using compressed air, ultrasonic cleaning, or chemical cleaning methods recommended by the manufacturer.
Replacement Schedule: Replace the filter element according to operational conditions, pressure drop thresholds, or manufacturer recommendations.
Handling Precautions: Avoid excessive force or bending of pleated media during installation or maintenance.
Flow Direction: Ensure proper orientation; pleats should face the upstream flow for maximum efficiency.
The 304 Stainless Steel Pleated Welded Filter Element is designed for long-term durability with minimal maintenance. Key service features include:
Easy Cleaning: Reusable stainless steel media can be cleaned multiple times without compromising structural integrity.
Technical Support: Manufacturer provides guidance on installation, cleaning procedures, and troubleshooting.
Warranty: Standard warranty covers defects in materials and workmanship.
Replacement Parts: Availability of spare gaskets, end caps, or customized elements for extended service life.
Documentation: Maintenance manuals and service logs help ensure compliance with industrial standards.
Corrosion Resistance: 304 stainless steel resists rust and chemical damage, suitable for harsh environments.
High Filtration Efficiency: Pleated design provides large surface area, capturing fine particles effectively.
Durability: Welded construction prevents deformation or leakage, even under high pressure.
Cost-Effective: Reusable design reduces operational costs and maintenance frequency.
Versatile Applications: Compatible with industrial, commercial, and specialized filtration systems.
Stable Performance: Maintains consistent flow rates and filtration efficiency throughout service life.
| Issue | Possible Cause | Recommended Solution |
|---|---|---|
| Pressure Drop Too High | Pleats clogged with debris | Clean or replace filter element |
| Poor Filtration Efficiency | Damaged media or improper installation | Inspect pleats and reinstall correctly |
| Leakage Around End Caps | Worn or damaged gaskets | Replace gaskets and recheck sealing |
| Element Deformation | Excessive pressure or mishandling | Ensure correct pressure and careful handling |
| Reduced Flow Rate | Accumulated contaminants | Clean media or replace element |
Proper storage ensures filter performance before installation:
Dry Environment: Prevent moisture exposure to avoid corrosion.
Temperature Control: Store between -20°C and 40°C.
Avoid Compression: Do not stack heavy objects on filter elements.
Packaging: Keep original packaging intact to prevent dust contamination.
UV Protection: Store away from direct sunlight to maintain material integrity.
The 304 Stainless Steel Pleated Welded Filter Element is suitable for:
Chemical Processing Plants: Filtration of liquids and gases in corrosive environments.
Petrochemical Industry: Protecting sensitive equipment from particulate contamination.
Food and Beverage: Ensuring clean production lines and hygienic standards.
Water Treatment: Removing fine particles from water and wastewater streams.
HVAC Systems: Industrial and commercial air conditioning and ventilation.
The 304 Stainless Steel Pleated Welded Filter Element provides a durable, high-efficiency filtration solution for industrial and commercial applications. Its pleated, welded construction ensures long-lasting performance, excellent corrosion resistance, and easy maintenance. By following proper installation, usage, and storage guidelines, this filter element helps maintain system efficiency, protect equipment, and ensure superior air or liquid quality across diverse industrial applications.
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